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Elpress Crimping Tool Systems

Elpress Crimping Tool Systems

Elpress Crimping Tool Systems consist of Cable Connectors and Crimping Tools tested together for an optimum connection result. The System concept makes you, as a customer, able to feel secure when using our system and to be sure safe connections are made when Elpress products are used correctly.

Elpress Hydraulic Crimp Systems fit Elpress Terminals and Connectors from 10 to 1200 mm². The systems comprise either Pumps and Crimp Heads which can be freely combined or by complete hand held tools where these functions are integrated.

For crimping, prerounding of sector-shaped conductors, cable cutting, etc. there is a variety of accessories. Together with matching Terminals the complete Crimp System is formed. Both Pumps and Hand Crimping Tools have, with a few exceptions, fast feed function that allows the actual crimping to start after the Dies have rapidly been brought in contact with the terminal. There is also a full-closure function to safe-guard a complete crimp action.

In the Crimping Tool Overview Chart above you can see our range of different Tools covering different crimping needs. The obvious differentiating factors between them are the Crimping Force that each tool can deliver and the Crimping Area that the tool is suitable for.

This article aims to clarify the Features, Crimping Areas and Geometries covered from each of the Elpress Systems’ Tools and Components:

Elpress 250-system with Crimping Tools for Cu-terminals 10-800 mm², Al-terminals 16-630 mm² and C-sleeves 6-300 mm².

CAT. NO. AL
(mm²)
CU KRF/KSF
(mm²)
C-SLEEVES
(mm²)
AREA
(mm²)
GROSS WEIGHT (kg) L x W x H
(mm)
CRIMPING GEOMETRY
DV250 16-630 10-800 6-300 10-800 4,8 280 x 111 x 74 punch, dual, hexagonal, oval
V250 16-630 10-800 6-300 10-800 4,761 280 x 111 x 74 punch, hexagonal, oval
LV250 (Tool Box for Elpress V250) 5,092 570 x 467 x 130


Elpress 600-system with crimping tools for Cu-terminals 10-150 mm², Al-terminals 16-25 mm² (-35 solid) and C-sleeves 6-50 mm².

CAT. NO. AL
(mm²)
CU KRF/KSF
(mm²)
C-SLEEVES
(mm²)
SOLID AL
(mm²)
AREA
(mm²)
GROSS WEIGHT
(kg)
L x W x H
(mm)
CRIMPING GEOMETRY
V600 16-25 10-150 6/6-50/50 16-35 10-150 2,45 189 x 74 x 53 punch, hexagonal, oval
V611 16-25 10-150 6/6-50/50 16-35 10-150 2,891 425 x 115 x 53 punch, hexagonal, oval
PVX611 16-25 10-150 6/6-50/50 16-35 10-150 5,5 414 x 116 x 75 punch, hexagonal, oval
PVX611DB 16-25 10-150 6/6-50/50 16-35 10-150 5,84 414 x 116 x 75 punch, hexagonal, oval

The Elpress PVX611 Battery Crimping Tool (6-240mm²) is the latest tool of this series, now with a new added feature. To meet the demand for a more lightweight tool to crimp winding conductors, Elpress have developed L-range* Dies for this tool.

The PVX611 crimp pistol is 100% reverse compatible and has been tested and approved for use together with Elpress TB-dies and KB-dies. A great feature of the pistol is a display that gives you valuable information about your tool, e.g. number of performed crimps, battery status, service intervals, etc. The PVX611 has been created with a new ergonomic design that offers you, the user, enhanced performance. The tool is supplied with a 2-year guarantee.

*letter L in Elpress naming convention indicates that it is designed to crimp winding conductors, in addition to Class 2 and Class 5 cables as per the IEC60228 standard.

 


Elpress 1300-system with crimping tools for Cu-terminals 10-400 mm², Al-terminals 16-400 mm² and C-sleeves 6-120 mm².

CAT. NO. AL
(mm²)
CU KRF/KSF
(mm²)
C-SLEEVES
(mm²)
SOLID AL
(mm²)
AREA
(mm²)
GROSS WEIGHT (kg) L x W x H
(mm)
CRIMPING GEOMETRY
V1300 16-400 10-400 6-120 16-240 10-400 3,536 263 x 88 x 75 punch, hexagonal, oval
V1311-A 16-400 10-400 6-120 16-240 10-150 8,5 590 x 82 x 75 hexagonal, oval, punch
PVX1300 16-400 10-400 6-120 16-240 10-400 11,138 412 x 319 x 75 punch, dual, hexagonal, oval, w
PVX1300DB 16-400 10-400 6-120 16-240 10-400 11,783 412 x 319 x 75 punch, dual, hexagonal, oval, w
DV1300 10-400 25-240 10-400 3,465 265 x 74 x 75 punch, dual, hexagonal, oval


Elpress 1300-system C-version includes Crimping Tools (C-forks) with an open head for crimping in narrow spaces. Suitable for Cu-terminals 10-400 mm² and C-sleeves 6-120 mm².

CAT. NO. CU KRF/KSF
(mm²)
C-SLEEVES
(mm²)
AREA
(mm²)
GROSS WEIGHT
(kg)
L x W x H
(mm)
CRIMPING GEOMETRY
V1300C2 10-400 6-120 10-400 4,6 296 x 125 x 75 hexagonal, oval
V1311C2-A 10-400 6-120 10-400 9,7 626 x 82 x 75 hexagonal, oval
PVX1300C2 10-400 6-120 10-400 12,564 399 x 319 x 75 dual, hexagonal, oval
PVX1300C2DB 10-400 6-120 10-400 13,209 399 x 319 x 75 dual, hexagonal, oval
DV1300C2 10-400 25-240 10-400 4,6 297 x 140 x 75 dual, hexagonal, oval

 



Elpress 1470-system with Elpress V1470 Crimping Head for Cu-terminals 500-1000 mm² and Al-terminals 800-1200 mm². Used together with Foot Pump P4000 or Battery/ Mains Powered Electro-hydraulic Pump PS710. Equipped with oil spray safety protection cap and supplied in a solid plywood box.

  • Crimping Force: 45 tons (400kN)
  • Crimping Area: 500-1200 mm²
  • Weight: 21.5 kg (incl. box 28.5 kg)
  • Dimensions: Length=510 mm, Width=235 mm


For customers requiring a solution which can crimp even larger areas than this, contact our Technical Sales Team and we can discuss about larger tools or customised solutions.

Follow link for more Blog Posts on: Tooling, Crimping.

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