Nexans Euromold 804PB Coupling Connector (804PB/G, K804PB/G, M804PB/G, P804PB/G)

Product overview

Nexans Euromold 804PB Separable Coupling Connector

Nexans Euromold 804PB Separable Coupling Connector is a coupling connector (bolted type) for dual arrangement. Designed to be used with 480TB, 484TB and 489TB Separable Tee Connectors and meets the requirements of CENELEC HD 629,1. Can also be installed on any 8-series coupling connector for a multiple cable arrangement.
Type 804PB Part Numbers: 804PB/G, K804PB/G, M804PB/G, P804PB/G.

Euromold 804PB is a bolted separable coupling connector specified to terminate and connect medium/high voltage cables in the following voltage classes:

  • 6/10 (12kV)
  • 6.35/11 (12kV)
  • 8.7/15 (17.5kV)
  • 12/20 (24kV)
  • 12.7/22 (24kV)
  • 18/30 (36kV)
  • 19/33 (36kV)
  • 20.8/36 (42kV)

Technical Characteristics

  • A thick conductive EPDM jacket provides a total safe to touch screen which ensures safety for personnel.
  • Each separable connector is tested for AC withstand and partial discharge prior to leaving the factory.

Specification & Design

The 804PB separable connector meets the requirements of CENELEC HD 629,1.

Euromold
Type 804PB
Voltage
Um
Current
Ir
Conductor Size
Min-Max
804PB/G 12 kV 1250 Amps 240-630 mm2
K804PB/G 24 kV 1250 Amps 240-630 mm2
M804PB/G 36 kV 1250 Amps 240-630 mm2
P804PB/G 42 kV 1250 Amps 240-630 mm2

 

Nexans Euromold 804PB DesignSeparable connector comprising:

  1. Interface designed to fit 480TB, 484TB and 489TB connectors
  2. Contact rod for 804PB
  3. Conductor contact
  4. Conductive EPDM insert
  5. Conductive EPDM jacket
  6. Insulating EPDM layer moulded between the insert and the jacket
  7. Cable reducer
  8. Conductive EPDM cap
  9. Basic insulating plug (with VD point)
  10. Earthing lead

The screen break design enables cable outer sheath testing without removing or dismantling the connector.

804PB Coupling Connector Kit Contents

The complete (K)(M)(P)804PB/G coupling connector kit comprises 3 x the following components. The kit also comprises silicone grease, field control mastic, gloves, wipers, roll adhesive tape, installation instructions and crimp chart.

Nexans Euromold 804PB Kit

For Ordering Instructions and Part Number Selection Table of Nexans Euromold 804PB Separable Coupling Connector (804PB/G, K804PB/G, M804PB/G, P804PB/G), please refer to the Technical Data Table Below. For additional General and Technical Information, download PDF File.

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Technical Data

ORDERING INSTRUCTIONS FOR (K)(M)(P)804PB

To order the coupling connector, select the ordering part number which gives you the best centring of your core insulation diameter and substitute X using table X, according to your conductor size and type. Add a 'K' for use up to 24 kV, add an 'M' for use up to 36 kV and a 'P' for use up to 42 kV.

Example: The copper wire screened cable is 36 kV, 240 mm2 stranded aluminium with a diameter over core insulation of 37 mm. Order 3 x M804PB/G-S-32-240BI2 coupling connector kit.

PART NUMBER DIAMETER OVER CORE INSULATION MIN DIAMETER OVER CORE INSULATION MAX
3 x 804PB/G-S-22-X 23.5 mm 31 mm
3 x 804PB/G-S-27-X 28.5 mm 37.5 mm
3 x 804PB/G-S-32-X 34 mm 42.5 mm
3 x 804PB/G-S-37-X 39 mm 48.5 mm
3 x 804PB/G-S-43-X 45.5 mm 56 mm

 

TABLE X - CONNECTORS SUITABLE FOR COPPER & ALUMINIUM CABLES

CONDUCTOR SIZE  Alu Conductor
DIN Hexagonal
Alu Conductor
Deep Indent
Alu & Cu Conductor
Bolted
Cu Conductor
DIN Hexagonal
240 mm2 240BI2 240BI1  185.400UN5 240CU2
300 mm2 300BI2 300BI1  185.400UN5 300CU2
400 mm2 400BI2 400BI1  185.400UN5, 400.630UN5 400CU2
500 mm2 500BI2 500BI1 400.630UN5  500CU2
630 mm2 - 630BI1 400.630UN5  630CU2

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