Elpress AK Aluminium Lugs (16-1200mm²) (e.g. AK95-12)

Product overview

Elpress AK Aluminium Lugs

Elpress AK Aluminium Lugs (16-1200mm²) are mainly used to connect Al conductors to Al bus bars. Two crimps are needed, see technical image below for crimp sequence.
Part Numbers: AK16-6, AK16-8, AK25-6, AK25-8, AK35-6, AK35-8, AK35-10, AK50-8, AK50-10, AK50-12, AK70-8, AK70-10, AK70-12, AK95-8, AK95-10, AK95-12, AK120-10, AK120-12, AK150-10, AK150-12, AK150-16, AK185-10, AK185-12, AK185-16, AK240-12, AK240-16, AK300-12SOLID, AK300-16SOLID, AK300-12, AK300-16, AK300-20, AK400-12, AK400-16, AK400-20, AK500A-16, AK500A-20, AK500A-1, AK500A-2, AK500B-16, AK500B-20, AK500B-1, AK500B-2, AK630A-1, AK630A-2, AK800-1, AK800-2, AK1000-1, AK1000-2, AK1200.

General Information

SYSTEM ELPRESS
System Elpress consists of Terminals and Tools designed and tested together to give a certified crimping result. This ensures that users will feel confident when using our systems, and the achievement of a secure connection through the proper handling of our products. By using Elpress Cu-Connection elements together with one of Elpress Crimp Systems one obtains a connection tested according to the requirements of IEC 61238:1.

AL TERMINALS
Elpress Terminals and Lugs for Al cable made of solid and pure aluminium 99.7%. We manufacture Al Terminals of type AK and AS, but also customised terminals or terminals larger than 1200mm2.

ALCU TERMINALS
Elpress Bimetallic Terminals (AlCu) manufactured from solid materials, friction-welded together, joining Aluminium with Copper. To achieve that, the Al part rotates against the Cu part under pressure. This method provides the best connection between Al and Cu.

Crimping & Marking

Elpress Crimp Sequence Aluminium

NUMBER OF CRIMPS
The Elpress system is suitable for both Stranded (acc. to IEC 60228 Class 2) and Solid Conductors (acc. to IEC 60228 Class 1). However, note that there is an area difference between stranded and solid Al Conductors (see tables). When using sectoral Al-cable, a pre-rounding is normally necessary, done with a round crimping tool. When contact crimping Al Terminals, always make two crimps. Note the crimp sequence.

MARKING OF AL & ALCU LUGS
Elpress  system for marking Al and AlCu Terminals shows the conductor area and reference to rounded and contact crimping tools, within the Elpress range. A tool reference for hexagonal crimping copper is give on the bimetallic through connectors.

For more information on Elpress AK Aluminium Lugs (16-1200mm²)(e.g. AK95-12), consult PDF File or Technical Data Table  below. AK95-12

*Technical Data subject to change without notice.

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E-Tech Components UK Ltd maintains a free technical advisory service.
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Technical Data

  • Used to connect Al conductors to Al bus bars.
  • Two crimps are necessary - For crimp sequence see picture below table.
Cat. No. Solid Al
Area mm2
Solid Al
AWG/ MCM
Stranded Al
Area mm²
Stranded Al
AWG/MCM
d D N N1 L W s t Screw Pcs/ Pack Rec. Tool
AK16-6 25 4 16 6 5,9 13 8,5 9 61 16 29 5 M6 48 V600, V1300, V250
AK16-8 25 4 16 6 5,9 13 8,5 9 61 16 29 5 M8 48 V600, V1300, V250
AK25-6 35 2 25 4 6,8 13 8,5 9 61 16 29 5 M6 48 V600, V1300, V250
AK25-8 35 2 25 4 6,8 13 8,5 9 61 16 29 5 M8 48 V600, V1300, V250
AK35-6 50 1/0 35 2 8,5 20 11 14 85 22 45 7,5 M6 24 V1300, V250
AK35-8 50 1/0 35 2 8,5 20 11 14 85 22 45 7,5 M8 24 V1300, V250
AK35-10 50 1/0 35 2 8,5 20 11 14 85 22 45 7,5 M10 24 V1300, V250
AK50-8 70 2/0 50 1/0 9,6 20 11 14 85 22 45 7,5 M8 24 V1300, V250
AK50-10 70 2/0 50 1/0 9,6 20 11 14 85 22 45 7,5 M10 24 V1300, V250
AK50-12 70 2/0 50 1/0 9,6 20 14 15 90 27 45 6 M12 24 V1300, V250
AK70-8 95 4/0 70 2/0 11,3 20 11 14 85 22 45 7,5 M8 24 V1300, V250
AK70-10 95 4/0 70 2/0 11,3 20 11 14 85 22 45 7,5 M10 24 V1300, V250
AK70-12 95 4/0 70 2/0 11,3 20 14 15 90 27 45 6 M12 24 V1300, V250
AK95-8 120 250 95 4/0 12,5 25 14 15 104 27 60 10,5 M8 24 V1300, V250
AK95-10 120 250 95 4/0 12,5 25 14 15 104 27 60 10,5 M10 24 V1300, V250
AK95-12 120 250 95 4/0 12,5 25 14 15 104 27 60 10,5 M12 24 V1300, V250
AK120-10 150 300 120 250 14 25 14 15 104 27 60 10,5 M10 24 V1300, V250
AK120-12 150 300 120 250 14 25 14 15 104 27 60 10,5 M12 24 V1300, V250
AK150-10 185 350 150 300 15,8 25 14 15 104 27 60 10,5 M10 24 V1300, V250
AK150-12 185 350 150 300 15,8 25 14 15 104 27 60 10,5 M12 24 V1300, V250
AK150-16 185 350 150 300 15,8 25 21 23 119 35 60 8 M16 12 V1300, V250
AK185-10 240 500 185 350 17,6 32 16 18,5 113 35 61 13 M10 12 V1300, V250
AK185-12 240 500 185 350 17,6 32 16 18,5 113 35 61 13 M12 12 V1300, V250
AK185-16 240 500 185 350 17,6 32 16 18,5 113 35 61 13 M16 12 V1300, V250
AK240-12 - - 240 500 19,8 32 16 18,5 113 35 61 13 M12 12 V1300, V250
AK240-16 - - 240 500 19,8 32 16 18,5 113 35 61 13 M16 12 V1300, V250
AK300-12SOLID 300 600 - - 20 36 18 25 154 41 83 14 M12 6 V250
AK300-16SOLID 300 600 - - 20 36 18 25 154 41 83 14 M16 6 V250
AK300-12 - - 300 600 22 36 18 25 154 41 83 14 M12 6 V250
AK300-16 - - 300 600 22 36 18 25 154 41 83 14 M16 6 V250
AK300-20 - - 300 600 22 36 20 23 154 41 83 15 M20 6 V250
AK400-12 - - 400 750 25 40 18 25 155 41 83 15 M12 6 V250
AK400-16 - - 400 750 25 40 18 25 155 41 83 15 M16 6 V250
AK400-20 - - 400 750 25 40 20 23 155 41 83 15 M20 6 V250
AK500A-16 - - 500 1000 28 52 26 29 225 55 110 20 M16 1 V250
AK500A-20 - - 500 1000 28 52 26 29 225 55 110 20 M20 3 V250
AK500A-1 - - 500 1000 28 52 80 250 55 110 20 - 3 V250
AK500A-2 - - 500 1000 28 52 80 250 70 110 16 - 3 V250
AK500B-16 - - 500 1000 28 44 22 22 174 44 83 16 M16 3 V250
AK500B-20 - - 500 1000 28 44 22 22 174 44 83 16 M20 3 V250
AK500B-1 - - 500 1000 28 44 80 210 44 83 16 - 3 V250
AK500B-2 - - 500 1000 28 44 80 210 70 83 16 - 3 V250
AK630A-1 - - 630 1250 32 52 80 250 55 110 20 - 3 V250
AK630A-2 - - 630 1250 32 52 80 250 70 110 16 - 3 V250
AK800-1 - - 800 1600 36 60 80 267 60 129 20 - 1 V1470
AK800-2 - - 800 1600 36 60 80 275 75 129 17 - 1 V1470
AK1000-1 - - 1000 2000 40 60 80 267 60 129 20 - 1 V1470
AK1000-2 - - 1000 2000 40 60 80 275 75 129 17 - 1 V1470
AK1200 - - 1200 2500 44 70 80 291 75 142 17 - 1 V1470

t= palm thickness, s=strip length

 

Technical Information

  • Crimp sequence.
Elpress Crimp Sequence Aluminium

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