Elpress AS Aluminium Through Connectors with partition and for different areas (16-400mm²)

Product overview

Elpress AS Aluminium Through Connectors with partitions and different areas

Elpress AS Aluminium Through Connectors (splices) with partition and different areas (16-400mm²) are used mainly for connecting two Al conductors of different sizes to each other. Used for splicing Al conductors of different areas. Two plus two crimps are needed – For crimp sequence, see image below.

General Information

SYSTEM ELPRESS
System Elpress consists of Terminals and Tools that are designed and tested together to give a certified crimping result. This ensures that users will feel confident when using our systems, and that a secure connection is achieved through the proper handling of our products.

AL TERMINALS
Elpress Terminals and Lugs for Al cable are made from pure aluminium 99.7%. We manufacture Al Terminals of type AK and AS, but also customised terminals or terminals larger than 1200mm2.

ALCU TERMINALS
Elpress Bimetallic Terminals (AlCu) are manufactured from solid materials, which are friction welded together, joining Aluminium with Copper. This is achieved when the Al part is rotated against the Cu part under pressure and is the method providing the best connection between Al and Cu.

Elpress Crimp Sequence Aluminium

NUMBER OF CRIMPS
The Elpress system is suitable for both Stranded (acc. to IEC 60228 Class 2) and Solid Conductors (acc. to IEC 60228 Class 1). However, it should be noted that there is an area difference between stranded and solid Al Conductors (see tables). When using sectoral Al-cable, a pre-rounding is normally required, which is done with a round crimping tool. When contact crimping Al Terminals, two crimps should always be made. Note the crimp sequence.

MARKING OF AL & ALCU LUGS
Elpress  system for marking Al and AlCu Terminals shows the conductor area and reference to rounded and contact crimping tools, within the Elpress range. A tool reference for hexagonal crimping copper is give on the bimetallic through connectors.

For more information on Elpress AS Aluminium Through Connectors (splices) with partition and different areas (16-400mm²), consult PDF File or Technical Data Table  below.

*Technical Data subject to change without notice.

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E-Tech Components UK Ltd maintains a free technical advisory service.
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Technical Data

  • Used for splicing Al conductors of different areas.
  • Two plus two crimps are needed - For crimp sequence, see image.
  • With partition.
Cat. No. Solid Al
Area mm²
Solid Al
AWG/MCM
Stranded Al
Area mm²
Stranded Al
AWG/MCM
d d1 D D1 L s Pcs/ Pack Rec. Tool
AS25-16 35-25 2-4 25-16 4-6 6,8 5,9 13 13 67 29 48 V1300, V250
AS35-25 50-35 1/0-4 35-25 2-4 8,5 6,8 20 13 85 45 24 V1300, V250
AS50-25 70-35 2/0-4 50-25 1/0-4 9,6 6,8 20 13 85 45 24 V1300, V250
AS50-35 70-50 2/0 50-35 1/0-2 9,6 8,5 20 20 100 45 24 V1300, V250
AS70-50 95-70 4/0-2/0 70-50 2/0-1/0 11,3 9,6 20 20 100 45 24 V1300, V250
AS95-25 120-35 2-250 95-25 4/0-4 12,5 6,8 25 13 101,1 60 24 V1300, V250
AS95-35 120-50 1/0-250 95-35 4/0-2 12,5 8,5 25 20 116 60 24 V1300, V250
AS95-50 120-70 250-2/0 95-50 3/0-1/0 12,5 9,6 25 20 116,1 60 24 V1300, V250
AS95-70 120-95 250-4/0 95-70 4/0-2/0 12,5 11,3 25 20 116,1 60 24 V1300, V250
AS120-95 150-120 300-250 120-95 250-4/0 14 12,5 25 25 130 60 12 V1300, V250
AS150-50 185-70 350-2/0 150-50 250-1/0 15,8 9,6 25 20 116,1 60 12 V1300, V250
AS150-70 185-95 350-3/0 150-70 300-2/0 15,8 11,3 25 20 116,1 60 24 V1300, V250
AS150-95 185-120 350-250 150-95 300-4/0 15,8 12,5 25 25 130 60 12 V1300, V250
AS150-120 185-150 350-300 150-120 300-250 15,8 14 25 25 130 60 12 V1300, V250
AS185-95 240-120 500-250 185-95 350-4/0 17,6 12,5 32 25 131,9 61 12 V1300, V250
AS185-150 240-185 500-350 185-150 350-300 17,6 15,8 32 25 131,9 61 12 V1300, V250
AS240-95 120 600-250 240-95 500-4/0 19,8 12,5 32 25 132 61 12 V1300, V250
AS240-120 150 300 240-120 500-250 19,8 14 32 25 132 61 12 V1300, V250
AS240-150 185 350 240-150 500-300 19,8 15,8 32 25 132 61 12 V1300, V250
AS240-185 240 500 240-185 500-350 19,8 17,6 32 32 131 61 12 V1300, V250
AS300-240 300-240 600-500 22 19,8 36 32 155,1 83 6 V1300, V250
AS400-300 400-300 750-600 25 22 40 36 179 83 6 V1300, V250
AS500A-300 500-300 28 22 52 36 218,6 110 V250
AS500A-400 500-400 28 25 52 40 219,6 110 V250

s, s1= insulation stripping length

 

Technical Information

  • Crimp sequence.
Elpress Crimp Sequence Aluminium

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