Elpress AS Aluminium Through Connectors with partition (16-1200mm²)

Product overview

Elpress AS Aluminium Through Connectors with partition

Elpress AS Aluminium Through Connectors with partition (16-1200mm²) are used mainly for connecting two Al conductors of the same size to each other. Two plus two crimps are needed – For crimp sequence, see image. Normal version is with partition.
Part Numbers: AS1625, AS16, AS25, AS35, AS50, AS70, AS95, AS120, AS150, AS185, AS240, AS300SOLID, AS300, AS400, AS400SOLID, AS500A, AS500B, AS630A-1, AS630A-2, AS800-1, AS1000-1, AS1200.

*Please note, Part Numbers highlighted in bold are Network Rail-approved according to PADS Certificate PA05/07403. This refers to sizes 16-300mm².

General Information

SYSTEM ELPRESS
System Elpress consists of Terminals and Tools designed and tested together to give a certified crimping result. This ensures that users will feel confident when using our systems, and the achievement of a secure connection through the proper handling of our products. By using Elpress Cu-Connection elements together with one of Elpress Crimp Systems one obtains a connection tested according to the requirements of IEC 61238:1.

AL TERMINALS
Elpress Terminals and Lugs for Al cable made of solid and pure aluminium 99.7%. We manufacture Al Terminals of type AK and AS, but also customised terminals or terminals larger than 1200mm2.

ALCU TERMINALS
Elpress Bimetallic Terminals (AlCu) manufactured from solid materials, friction-welded together, joining Aluminium with Copper. To achieve that, the Al part rotates against the Cu part under pressure. This method provides the best connection between Al and Cu.

Crimping & Marking

Elpress Crimp Sequence Aluminium

NUMBER OF CRIMPS
The Elpress system is suitable for both Stranded (acc. to IEC 60228 Class 2) and Solid Conductors (acc. to IEC 60228 Class 1). However, note that there is an area difference between stranded and solid Al Conductors (see tables). When using sectoral Al-cable, a pre-rounding is normally necessary, done with a round crimping tool. When contact crimping Al Terminals, always make two crimps. Note the crimp sequence.

MARKING OF AL & ALCU LUGS
Elpress  system for marking Al and AlCu Terminals shows the conductor area and reference to rounded and contact crimping tools, within the Elpress range. A tool reference for hexagonal crimping copper is give on the bimetallic through connectors.

For more information on Elpress AS Aluminium (Al) Through Connectors with partition (16-1200mm²), consult PDF File or Technical Data Table  below.

*Technical Data subject to change without notice.

FREE Technical Advisory Service
E-Tech Components UK Ltd maintains a free technical advisory service.
Contact us for enquiries concerning this and all other products: +44 (0) 1744 762 929

Technical Data

  • Used primarily for splicing two Al conductors with the same area.
  • Two plus two crimps are needed - For crimp sequence, see image.
  • Normal version is with partition.
Cat. No. Solid Al
Area mm²
Solid Al
AWG/MCM
Stranded Al
Area mm²
Stranded Al
AWG/MCM
d D L s Pcs/ Pack Rec. Tool
AS1625 - - 16-25 6-4 6,2 11,5 35 18 50 V600
AS16 25 4 16 6 5,9 13 67 29 48 V600, V1300, V250
AS25 35 2 25 4 6,8 13 67 29 48 V600, V1300, V250
AS35 50 1/0 35 2 8,5 20 100 45 24 V1300, V250
AS50 70 2/0 50 1/0 9,6 20 100 42,5 24 V1300, V250
AS70 95 3/0 70 2/0 11,3 20 100 42,5 24 V1300, V250
AS95 120 250 95 3/0 12,5 25 130 57 12 V1300, V250
AS120 150 300 120 250 14 25 130 57 12 V1300, V250
AS150 185 350 150 300 15,8 25 130 58 12 V1300, V250
AS185 240 500 185 350 17,6 32 131 58 9 V250
AS240 - - 240 500 19,8 32 131 58 9 V250
AS300SOLID 300 600 - - 20 36 177 83 6 V250
AS300 - - 300 600 22 36 177 83 3 V250
AS400 - - 400 750 25 40 179 83 3 V250
AS400SOLID 400 750 - - 23 40 179 83 3 V250
AS500A - - 500 1000 28 52 250 110 3 V250
AS500B - - 500 1000 28 44 184 83 3 V250
AS630A-1 - - 630 1250 32 52 250 110 1 V250
AS630A-2 - - 630 1250 34 52 250 110 1 V250
AS800-1 - - 800 1600 36 60 288 129 1 V1470
AS1000-1 - - 1000 2000 40 60 288 129 1 V1470
AS1200 - - 1200 2500 44 70 320 142 1 V1470

Please Contact us for other combinations.
s= strip length

 

Technical Information

  • Crimp sequence.
Elpress Crimp Sequence Aluminium

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